Casting ball high chrome cast steel ballmiddle chrome cast grinding balllow chrome cast grinding ballsProduction Process
The production of casting steel balls is to melt the waste raw material such as waste steel, waste iron with medium frequency induction furnace. In the process of melting, add suitable amount of precious metal alloys(such as Ferrochrome, ferromanganese, ferro-vanadium ) to the furnace. When the temperature of the molten iron is more than 1550°C and can meet the requirements of the technics,pour the qualified molten iron to steel moulds or steel production line moulds. The content of chrome of high chrome alloy casting steel balls is ≥10.0%, the content of carbon is 1.80%-3.20%. Since the national standards require the HRC≥58, ak≥3.0J/cm2, to up to this hardness, the high chrome balls must be quenched and tempered. After quenched and tempered, the hardness(HRC≥60) is higher, the wear-resistance is more than 2.5 times of forging balls.
Product Features: No broken, wear-resistance, round, even hardness, high efficiency for mill.
Production Technics
Raw material(waste steel,waste iron,iron alloy)factory inspection→blending→melt→composition inspection→casting→cooling and solidification→demould→clean and polish→inspection→quenching(increase hardness)→hardness inspection→tempering(eliminate stress)→inspection→warehousing
(High Chrome Ball Parameter) |
Nominal diameter
(mm) |
Weight of single ball
in average (g) |
Quantity/ M/
|
Surface hardness
(HRC)
|
Endurance impact test(Times)
|
Φ15 |
13.8 |
72549 |
>60
|
>10000 |
Φ17 |
20.1 |
49838 |
|
>10000 |
Φ20 |
32.7 |
30607 |
|
>10000 |
Φ25 |
64 |
15671 |
|
>10000 |
Φ30 |
110 |
9069 |
|
>10000 |
Φ40 |
261 |
3826 |
|
>10000 |
Φ50 |
510 |
1959 |
|
>10000 |
Φ60 |
882 |
1134 |
|
>10000 |
Φ70 |
1401 |
714 |
|
>10000 |
Φ80 |
2091 |
478 |
>58
|
>10000 |
Φ90 |
2977 |
336 |
|
>10000 |
Φ100 |
4084 |
245 |
|
>8000 |
Φ120 |
7057 |
142 |
|
>8000 |
Φ130 |
8740 |
115 |
|
>8000 |
Packing and Delivery
1)Container bag :Dia20mm-150mm 1000kgs/Container Bag
2)Steel Drums:Dia20mm-80mm 900kgs/Drum; Dia90mm-150mm 850kgs/Drum;
3)Steel drum on pallet or bag on pallet